thinking fire protection, think REGINA

SPEAK TO US

Solutions in fire protection of composite materials

What is FireShield® ?

FireShield® is a glass fibre veil (or alternative substrate) impregnated with a low smoke, intumescent, fire retardant chemical. It is an intumescent fire protection, swelling up when heated, subsequently protecting the material underneath or sealing a gap in the event of a fire. Initially developed for an aerospace application by the Cooperative Research Centre for Advanced Composite Structures (ACS), Australia. This product is available for general use by the Composites Industry and provides an exciting and convenient alternative to current fire retardant resin additives .

How FireShield® Works

1. Achieve industry standard fire specifications

FireShield® enables your composite product to achieve industry standard fire specifications by simply placing a layer of FireShield® at the outer surface. Under fire, flame, or heat attack, a reinforced char layer is produced on the laminate surface, insulating the product and inhibiting the passage of oxygen, consequently smothering the flame.

2. Avoid the loss of strength and stiffness of the laminate

By placing FireShield® just below the laminate surface, this solution avoids the loss of strength and stiffness of the laminate inherent in filling the base resins with intumescent chemicals. Toxic gas and smoke generation are minimised, as there are no halogen-based chemicals. It is compatible with most industrial grade epoxy, vinyl ester and polyester resins.

3. Versatile substrate selection

A variety of substrates can be used to place the chemical into the laminate, depending on manufacturing requirements. When fire occurs, these substrates expand with the char as it forms, reinforcing the char and bonding it to the underlying layers of the laminate. The char layer does not separate from the protected product under turbulent flame attack.

4. Incorporated as a normal material into most manufacturing techniques.

FireShield® can be incorporated as a normal material into most composites manufacturing techniques, including pultrusion, filament winding, liquid moulding, etc. The fact that the usual resins can be used, makes the introduction of FireShield® comparatively straightforward. In exterior situations, or tidal locations, non-hygroscopic versions of FireShield® have been developed, to avoid any leaching of protection over time.

Watch a FireShield® demo

FireShield® Products

FS glass tissue details

FireShield W185 comprises of a 35gsm glass tissue substrate impregnated with 150gsm intumescent chemicals which includes a non-hygroscopic form of ammonium polyphosphate.

Application

Suitable for use in the manufacture of Fire Proof Fibreglass Roofing and Cladding.

Used in standard liquid moulding processes, hand lay-up, vacuum bagging, RTM etc.

The substrate is not suitable for resin infused pultrusion.

Note that this product has low shear, and is not recommended where 3D curves have to be followed.

FireShield is to be treated in the same manner as a reinforcement ply located just below one or both outermost surfaces of the laminate and may also be used to encapsulate the entire surface of the composite.

Standards

GRP Roof Sheeting (Ampelite Australia – FS FireCheck Product) with the inclusion of FireShield W185 has met the following standards:

Australian Standards Testing Authority: CSIRO Infrastructure Technologies, Sydney

AS/NZS 1530.3:1999
Methods for fire tests on building materials, components and structures – Simultaneous determination of ignitability, flame propagation, heat release and smoke release.
AS/NZS 3837:1998 (GROUP 2 Classification)
Methods of test for heat and smoke release rates for materials and products using oxygen consumption calorimeter.

International Standards Testing Authority: TUVSUD PSB Pty. Ltd. Singapore

BS 476-6:1989 + A1: 2009 (Fire Propagation Index 12.6)
Fire tests on building materials and structures – Part 6: Method of test for fire propagation for products.

BS 476-7:1997 (CLASS 2 Surface Spread of Flame)
Fire tests on building materials and structures – Part 7: Method for classification of the surface spread of flame of products.
ASTM E108: 2001 (CLASS A)
Standard test method for fire tests of roof coverings.

FS glass cloth details

FireShield W290-WS comprises of a 130gsm satin weave glass cloth impregnated with 160gsm intumescent chemicals which includes a  non-hygroscopic form of ammonium polyphosphate.

Application

Used in standard liquid moulding processes, hand lay-up, vacuum bagging, RTM etc.

The substrate is not suitable for resin infused pultrusion.

Note that this product has low shear, and is not recommended where 3D curves have to be followed.

FireShield is to be treated in the same manner as a reinforcement ply located just below one or both outermost surfaces of the laminate and may also be used to encapsulate the entire surface of the composite.

FS lite details

FireShield W155 comprises of a 35 gsm glass tissue substrate impregnated with 150gsm intumescent chemicals which includes a non-hygroscopic form of ammonium polyphosphate.

Application

Used in standard liquid moulding processes, hand lay-up, vacuum bagging, RTM etc.

The substrate is not suitable for resin infused pultrusion.

Note that this product has low shear, and is not recommended where 3D curves have to be followed.

FireShield is to be treated in the same manner as a reinforcement ply located just below one or both outermost surfaces of the laminate and may also be used to encapsulate the entire surface of the composite.

Designing with FireShield®

FireShield® provides an exciting and convenient alternative to current resin additives. Regina Glass Fibre Pty Ltd and ACS Australia are ready to collaborate with innovative manufacturers seeking to capitalize on its advantages.

Not all potential issues have been researched. If there are critical parameters in the design, prototype laminates should be prepared and tested.

Regina offers a free service to review prototype samples prior to fire testing!

If you forward one of your test samples prior to submission to the testing authority, we can offer an opinion based on successful prototypes that we have examined. Please forward any prototype test sample to the factory with a covering note, and we will aim to respond within a maximum of one week.

See more about working with fireshield